Defect Inspection and Review
KLA's defect inspection and review systems cover the full range of quality control applications within the wafer manufacturing environment, including process development, production monitoring and final quality control check. Specialized wafer inspection and review tools for prime silicon, epitaxial, SOI, compound semiconductor, and other wafer types leverage innovative optics technologies and Al algorithms to assess wafer surface quality and detect, count and bin defects during production and as a critical part of outgoing wafer qualification. These inspection and review systems feed KLA’s data analysis and management systems, which proactively identify wafer/substrate fabrication process excursions that can lead to yield loss. This information helps wafer manufacturers accelerate development and product ramp cycles and achieve higher wafer quality.
Surfscan®
Unpatterned Wafer Defect Inspection Systems
The Surfscan® SP7XP unpatterned wafer inspection system identifies defects and surface quality issues that affect the performance and reliability of leading-edge logic and memory devices. It supports IC, OEM, materials and substrate manufacturing by qualifying and monitoring tools, processes and materials, including those used for EUV lithography. Using a DUV laser and optimized inspection modes, the Surfscan SP7XP delivers ultimate sensitivity for advanced node R&D and the throughput to support high volume manufacturing. Complementary detection modes, including the phase contrast channel (PCC) and normal illumination (NI), detect unique defect types for bare wafers, smooth and rough films, and fragile resists and litho stacks. Image based defect classification (IBC) using revolutionary machine learning algorithms support faster time to root cause, while the Z7™ classification engine supports unique 3D NAND and thick film applications.
Process qualification, Tool qualification, Tool monitoring, Outgoing wafer quality control, Incoming wafer quality control, EUV resist and scanner qualification, Process debug
SurfServer®
Recipe management system that facilitates recipe portability between compatible Surfscan systems, helping streamline fleet management within fabs.
Surfscan SP7
Unpatterned wafer surface inspection system with DUV sensitivity and high throughput for IC, substrate and equipment manufacturing at the sub 1Xnm design nodes.
Surfscan SP5XP
Unpatterned wafer surface inspection system with DUV sensitivity and high throughput for IC, substrate and equipment manufacturing at the 1Xnm design nodes.
Surfscan SP5
Unpatterned wafer surface inspection system with DUV sensitivity and high throughput for IC, substrate and equipment manufacturing at the 2X/1Xnm design nodes.
Surfscan SP3
Unpatterned wafer inspection system with DUV sensitivity and high throughput for IC, substrate and equipment manufacturing at the 2Xnm design node.
Surfscan SP A2/A3
Unpatterned wafer inspection systems with DUV technology for IC, substrate and equipment manufacturing for 4Xnm – 0.5µm design nodes. These systems support silicon or wide bandgap materials across 150mm, 200mm and 300mm wafer sizes.
Candela® 8520
Surface Inspection and Photoluminescent System for Compound Semiconductor Materials
The Candela® 8520 second generation integrated photoluminescence (PL) and surface inspection system is designed for advanced characterization of substrate and epitaxial defects on SiC and GaN substrates. It captures topographic variations, surface reflectance, phase shift and photoluminescence for automatic detection and classification of a broad range of defects of interest (DOI). This system employs proprietary optical technology to simultaneously measure scatter intensity at two angles of incidence. The Candela 8520 provides surface and photoluminescence defect inspection for GaN wafers, detecting and classifying GaN dislocations, pits and holes for GaN reactor defect control. Power applications include SiC based transparent wafer inspection and classification of crystal defects such as BPDs (Basal Plane Dislocations), micropipes, stacking faults, bar stacking faults, grain boundaries, and threading dislocations. Detection of topographic anomalies include triangle detection, carrot defects, downfall and scratches.
- Detects surface defects on Wide Band Gap materials including SiC and GaN (substrate and epitaxy) up to 200mm in diameter
- Supports a wide range of wafer thickness
- Detects particles, scratches, cracks, stains, pits, bumps, KOH etch mapping, carrots and surface triangles, basal plane dislocation, stacking faults, grain boundaries, threading dislocations and other macro epitaxial disturbances
- SiC and GaN power devices
- Other high-end compound semiconductor devices
- SECS-GEM
- Light tower
- Diamond scribe
- Calibration standards
- Offline software
- Optical character recognition (OCR)
- Photoluminescence
Substrate quality control, substrate vendor comparison, incoming wafer quality control (IQC), outgoing wafer quality control (IQC), CMP (chemical mechanical process) / polishing process control, wafer clean process control, epitaxy process control, substrate to epitaxy correlation, epitaxy reactor vendor comparison, process tool monitoring.
Candela® 8720
Surface Inspection and Photoluminescent System for Compound Semiconductor Materials
The Candela® 8720 advanced integrated surface defect inspection and photoluminescence (PL) defect inspection system captures a variety of mission-critical substrate and epitaxial defects. This system employs proprietary optical technology to simultaneously measure scatter intensity at two angles of incidence. It captures topographic variations, surface reflectivity, phase shift and photoluminescence for automatic detection and classification of a broad range of defects of interest (DOI). Applications of this advanced surface inspection system include GaN inspection for radio frequency (RF), power and high brightness light emitting diode (HBLED), with capability to detect cracks, crystal dislocation defects, hillocks, micropits, sliplines, bumps and hex bumps, and epi defects. The Candela 8720 inspection system is also used for defect inspection on other high-end compound semiconductor process materials such as Gallium Arsenide (GaAs) and Indium Phosphide (InP) for LED, VCSELs and photonics applications.
- Advanced detection of crystal dislocation defects
- Detects defects on high-end compound semiconductor materials up to 200mm in diameter
- Supports a wide range of wafer thickness
- Suitable for macro and micro defects such as cracks, MQW disturbances, particle, scratch, pit, bump and stain defects
- HBLED, MicroLED including AR|VR
- DGaN RF and GaN power applications
- Communications (5G, LiDAR, Sensors)
- Other high-end compound semiconductor devices
- SECS-GEM
- Light tower
- Diamond scribe
- Calibration standards
- Offline software
- Optical character recognition (OCR)
- Photoluminescence
Substrate quality control, substrate vendor comparison, incoming wafer quality control (IQC), outgoing wafer quality control (IQC), CMP (chemical mechanical process) / polishing process control, wafer clean process control, epitaxy process control, substrate to epitaxy correlation, epitaxy reactor vendor comparison, process tool monitoring.
Candela® 8420
Surface Defect Inspection for Compound Semiconductor Materials
The Candela® 8420 surface defect inspection system uses multi-channel detection and rule-based defect binning to provide particle and scratch detection on opaque, translucent and transparent wafers such as Gallium Arsenide (GaAs), Indium Phosphide (InP), Lithium Tantalate, Lithium Niobate, glass, sapphire and other compound semiconductor materials. This surface defect inspection system employs proprietary OSA (optical surface analyzer) architecture to simultaneously measure scatter intensity, topographic variations, surface reflectivity and phase shift for automatic detection and classification of a broad range of defects of interest (DOI). Full-surface coverage is achieved in minutes, with the Candela 8420 surface defect inspection system to produce high resolution imaging and automated inspection reporting with defect classification and wafer maps. This tool offers improved sensitivity over single channel technologies.
The Candela CS20R configuration uses optics that are optimized to inspect compound semiconductor materials, including photosensitive films.
- Detects surface defects on opaque, translucent, and transparent compound semiconductor materials up to 200mm in diameter
- Manual mode supports scanning of partial wafers
- Supports a wide range of wafer thickness
- Suitable for macro defects such as particle, scratch, pit, bump and stain defects
- Photonics including VCSELs
- LEDs
- Communications (5G, LiDAR, Sensors)
- Other compound semiconductor devices
- SECS-GEM
- Light tower
- Diamond scribe
- Calibration standards
- Offline software
- Optical character recognition (OCR)
- Candela CS20R configuration for inspection of photosensitive film
Substrate quality control, substrate vendor comparison, incoming wafer quality control (IQC), outgoing wafer quality control (IQC), CMP (chemical mechanical process) / polishing process control, wafer clean process control, epitaxy process control, substrate to epitaxy correlation, epitaxy reactor vendor comparison, process tool monitoring.
eDR7xxx™
e-Beam Wafer Defect Review and Classification Systems
The eDR7380™ electron-beam (e-beam) wafer defect review and wafer classification system captures high resolution images of defects, producing an accurate representation of the defect population on a wafer. With a wide range of electron optics and a dedicated In-Lens Detector, the eDR7380 supports defect visualization across process steps, including fragile EUV lithography layers, high aspect ratio trench layers and voltage contrast layers. Unique Simul-6™ technology produces a complete DOI pareto in one test for accurate defect sourcing and faster excursion detection. With connectivity features, such as IAS™ for broadband optical patterned wafer inspectors and OptiSens™ for bare wafer inspectors, the eDR7380 provides unique linkage to KLA inspectors for faster yield learning during IC and wafer manufacturing.
eDR® is a registered trademark of KLA Corporation.
Defect imaging, Automatic inline defect classification and performance management, Bare wafer outgoing and incoming quality control, Wafer dispositioning, Hotspot discovery, Defect discovery, EUV print check, Process window discovery, Process window qualification, Bevel edge review.
eDR7280
Electron-beam wafer defect review and classification system with fifth-generation e-beam immersion optics for ≤16nm design node IC development and production.
Software Solutions
KLA has Software Solutions that support Wafer Manufacturing, including FabVision®
Click here to learn moreLegacy Node Wafer Manufacturing
KLA has systems available for legacy node wafer manufacturing through Pro Systems and Enhancements, including Surfscan® SP1 and SP2 Series unpatterned wafer inspectors
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